No company likes to face downtime, whether it’s a mining project or a manufacturing plant. Unplanned downtime costs a lot of money and can cost your company its competitive advantage. Construction, on the other hand, is the lifeblood of most manufacturing operations. The best approach to avoid unforeseen downtime is to perform proactive maintenance on your heavy gear. Preventive maintenance also improves performance, reduces fuel and energy use, and promotes a safe workplace. Take a look at this article and learn for your benefit.
Always Train Your Workers
Make sure that all of your staff understand how the heavy machine operates, what the emergency response plan is, and what safety precautions they should take when using it. When a big machine is installed, most company owners provide training to their personnel. Operator training, on the other hand, is not something that could be done once. Skills fade over time, people change, and equipment may receive software or hardware changes. As a result, you should regularly inspect and maintain the knowledge and abilities of your operators.
Don’t Overheat Construction Equipment
All heavy equipment has a set of performance limitations, including a maximum load capacity, a working pressure, and temperature range, and other restrictions. Always read the operator’s manual to fully understand your equipment’s performance limitations. Increasing the specifications and constraints will result in more wear and tear as well as a shorter lifespan. Unfortunately, surpassing performance specifications might jeopardize the equipment’s efficiency, which can lead to mishaps. Accidents at work can be quite costly to your company.
Maintain Heavy Equipment
Cleaning thoroughly is just as important as keeping lubricant levels at a safe level. Sadly, most businesses overlook this stage. Filters, seals, cooling fans, and vents can become clogged with soot, grit, or dust, reducing overall performance. Make a point of thoroughly inspecting each component of your equipment.
Keep A Record Of Your Equipment
Preventive maintenance requires meticulous recordkeeping. From lubricants to electrical systems, you’ll need to inspect numerous aspects of heavy machinery. It’s a time-consuming operation that necessitates a detailed record of each maintenance, including the date, time, service technical specifications, parts changed, and the next scheduled service. It can, however, assist you in developing customized maintenance programs, making warranty claims for spare parts easier to file, and ensuring accountability.
Key Takeaway
Heavy machinery necessitates a significant financial outlay as well as considerable operator training. As a result, you must ensure that it runs smoothly, is in good working order, and has a long life expectancy. These five suggestions should hopefully assist you in maintaining and extending the life of your heavy equipment. To witness the results for yourself, start adopting them as quickly as possible.
